The CMM software has been upgraded so now it can automatically

  • LK Metrology, a manufacturer of coordinate measuring machines (CMMs), has introduced a new version of the programming and measurement software known as CAMIO 2021. This new version includes a number of enhancements. The incorporation of a module that allows for the automated inspection of spur and helical involute gears is by far the most significant change.


    By utilizing the core capabilities of CAMIO software to generate straightforward inspection programs, advanced gear reports, and automated probe calibration routines, CAMIO GEARS makes it possible to begin measuring the specific geometry of gears in a very short amount of time.

    Users will find it simple to add a new capability to their existing CMM thanks to the software's unique definitions, evaluation algorithms, and reporting graphics that are packaged together neatly in a single add-on module and specific to each type of gear that can be measured. During the measurement process, the module allows for the gear axis to be aligned using any of the three CMM axes, as well as either traditional touch trigger probes or advanced scanning probes.

     

     

     

    The CAMIO 2021 R3 software has also been updated to include a number of other enhancements. This new functionality, known as smart 3-2-1 datum alignment, intelligently selects the datum axis and origin constraints, as well as the most suitable datum features, making use of techniques that are considered to be industry best practices. In the event that the user manually modifies the alignment properties, the selections are brought up to date immediately.

    Explorer Tree Datum Definition makes it possible to define datum features in a more time-effective manner directly from the feature explorer, and it gives users the option to specify the datum label. New options for controlling the order in which features are reported in graphical tables are provided by the Report Table Feature Order feature. The order in which features are reported can either be determined alphabetically, by the output of the program, or in a user-defined order.

    It is now possible to define teach-path coordinates as well as directions by using the CAD model. The reporting algorithm for GD&T (geometric dimensioning and tolerancing) has been further improved so that it is independent of the standard that is being applied. In conclusion, there is a new capability for retrieving points from a feature that was measured using a tactile probe. This new capability complements the functionality that already exists for retrieving data from a point cloud.

    As was the case with the earlier version of CAMIO 2021, the exchange file versions that are available for use with CAD are compatible with the most recent release of Spatial's InterOp. The interoperability software is a leader in the industry when it comes to the translation of CAD data. It gives users the ability to easily import, interact with, share, and export 3D data across CMM platforms and manufacturing sites.

    Although a teach-and-learn mode utilizing the CMM hand-box is available, CAMIO 2021 R3 encourages inexperienced users as well as experienced users to drive the inspection process graphically from the CAD model, either online or offline. This can be done. Because of the sophisticated user interface, dimensional tolerancing, feature inspection, and part alignment can all be done quickly and easily.

    Because the virtual CMM programming environment allows for accurate axis movement and probe motion sequences to be simulated, it is possible to detect collisions and determine cycle times. Help Files now make use of a version of HTML5 help that is compatible with modern internet browsers such as Microsoft Edge and Google Chrome, and they link to help pages that have been locally installed.

    CAMIO 2021 is compatible with the Metrology Gate software that is part of the Industry 4.0 suite. This software enables production teams to remotely view and analyze quality data as well as monitor all CMM activity from any internet-connected device. The web-based portal gives users access to data from any enabled metrology device at any time of the day or night. This data can be automatically retrieved, including inspection results and a summary of errors, as well as a record of any changes made to the program, uptime statistics for CMMs, and overall equipment effectiveness (OEE).

    Not only of the inspection machines, cmm inspection services but also of the machine tools or other equipment on which the components are being made, historical logs assist in troubleshooting and warn when routine maintenance is due. Increased product quality, productivity, and cost effectiveness can all be achieved through the use of this software's modular solution, which is designed for multiple levels of CMM automation.

    The CMM Market is Anticipated to Maintain Its Growth.
    A recent study found that the integration of mobile and robot-mounted systems for rapid measurement is accelerating the growth of the global market for stationary coordinate measuring machines (CMM). It is anticipated that the revenue generated by the global stationary CMM market will increase at a compound annual growth rate (CAGR) of 4.8%. The key industry verticals that are anticipated to accelerate demand for stationary coordinate measuring machines (CMMs) over the coming period include automotive, aerospace, and machine shops.

    "The growing demand for additional automation and robotics is being driven by the increasing need to maximize productivity on the shop floor. According to Ram Ravi, Measurement & Instrumentation Research Analyst at Frost & Sullivan, "Several vendors have introduced shop-floor CMMs in response to customers' demand for inline measurement solutions to increase throughput.""Additionally, CMMs that are outfitted with scanners or multi-sensor systems are gaining prominence as a result of the growing adoption of Industry 4.0 across the manufacturing sector."

    Ravi continued by saying, "From a product standpoint, bridge and gantry CMMs will dominate the space allocated to stationary CMMs."The ability of bridge CMM to provide accurate measurements at an affordable price has contributed to the instrument's widespread adoption. In contrast, industries that require a high level of precision, cmm inspection services such as aerospace and automotive, will drive demand for gantry coordinate measuring machines (CMM).

    According to the findings of the report, an increasing number of customers prefer to adopt either a comprehensive or piecemeal Industry 4.0 solution. This preference will augment the need for inline measurement and inspection, which, in turn, will drive demand for more automation and robotics on the shop floor.

    The report identifies factors that could disrupt the market for stationary coordinate measuring machines. Some of these factors include cloud computing, robotics, simulation, and big data analytics. These factors are already important in driving business efficiencies, and their importance is expected to rise in the next three to four years. Thirty percent of the sector is currently in the early stages of digital transformation, and some customers are already experimenting with robot-integrated systems to automate the process.

    The report by Frost and Sullivan highlights growth opportunities for the stationary coordinate measuring machine market. Some of these opportunities include the use of robotic automation to assist CMMs with handling components to enhance throughput; the continuation of EVs and fuel cells to augment CMM market growth prospects; and the trend toward additive manufacturing.